An engineering
critical assessment (ECA) – also known as fracture analysis – is a fitness-for-service procedure that uses fracture mechanics
principles to determine the defect tolerance of safety critical items.
When evaluating the integrity of structures such as pipelines and pressure
vessels, platforms, rigs and wind turbines, an ECA enables
the user to make informed and confident decisions on the most appropriate
remedial measures to take.
An ECA is used to decide whether a given flaw is safe from
brittle fracture, plastic collapse, fatigue crack growth or creep crack growth
under specified loading conditions. It can therefore be used:
·
During design, to assist in
the choice of welding procedure and/or inspection techniques.
·
During fabrication, to
assess:
o
a) the significance of known
defects which are unacceptable to a given fabrication code; or
o
b) the maximum critical flaw
size, minimum fracture toughness or maximum operating stresses.
·
During operation, to assess
flaws found in service and to make decisions as to whether they can safely
remain, or whether down-rating, repair or replacement are necessary.
There are standardised methods for ECA and these are now
used routinely by the oil and gas, nuclear, aerospace,petrochemical and power industries to determine the safety
of their structures. TWI has been deeply involved in the development of methods
for conducting ECAs for more than 40 years, and can offer this service to its
members on a consultancy basis. Our broad range of expertise and facilities,
including advanced NDT, fatigue and fracture testingallows
us to gather in-depth data as the basis for our ECAs.
ECA analysis to develop girth weld flaw acceptance criteria in
accordance with the following codes:
·
API 1104 – Appendix A (19th and 20th editions)
·
DNV OS F101
·
DNV RP F108
·
BS 7910
·
API 579
Critical components assessed:
·
Flow lines including high pressure and high temperature (HP/HT)
·
Risers (SCRs, TTRs, hybrid, etc.)
·
Export pipelines
Pipeline installation methods include:
·
S-Lay
·
J-Lay
·
Reeled installation
Special ECA considerations:
·
Analysis, qualification and validation requirements for
strain-based design, including reeling
· Sour service ECA
analysis and validation testing
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